bespoke fabrications

product development in fluoroplastics


We have over 35 years experience with fluoropolymers and bespoke production processes.


Our extensive experience with sealing and manipulating fluoroplastics means we have solved a wide variety of product and application issues that our customers have brought to us over the years. We welcome these challenges and if involved in your development projects at an early stage, cost savings can be made.

Using combinations of custom manufacturing techniques in conjunction with our thermoforming processes, we can produce almost any item in PTFE, FEP, PFA, & PVDF at relative low cost. The fabrication processes we use are particularly economic with small and medium volumes, compared with conventional plastics processing.

We can apply all these techniques to the PTFE, FEP, PFA, and PVDF tubing, heat shrink and sheet products we supply to custom manufacture a wide range of fluoropolymer products.


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Product Development Services

  • Very rapid product development and production of samples

  • Expert advice from our in-house R&D team

  • Large variety of production techniques

  • Service available on most thermoplastics

  • Processing and assembly

  • Dedicated clean production area

  • Full traceability on all materials

Fabrication Techniques

  • Sheet fusion butt welding

  • Tube end welding (plugging)

  • Seam welding

  • PTFE coating

  • FEP coating

  • PTFE sealing

  • Heat shrink & sealing

  • Heat setting

  • Pressure forming

  • Transfer moulding

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Case study: Custom FEP sensor probe cover

A customer was looking to improve their existing level detection probe, used in automotive and marine applications. This led to the development and production of a bespoke FEP probe cover.

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Case study: Custom bags for racing seat components

Our R&D engineers worked with a local company to produce custom fit racing seats. The seats can be fitted or enthusiasts can buy the kits to create their own bespoke racing seats.

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Case study: FEP square profile components

We were approached by a client to create a rectangular profile component using a fluoropolymer. The project included critical elements and constraints.

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If you’re unsure which fluoropolymer material and fabrication process will best suit your application, contact our customer service team:

Email us